Skip to main content
VoltCalcs

Breaker Size Calculator

Size a branch-circuit or feeder breaker from the load in amps, with the matching copper wire gauge. General loads only, not motors or A/C.

1–400 A

Continuous loads (heaters, EV chargers, lighting that runs 3+ hours) must be sized at 125% per NEC 210.20(A)

Choose yes only when the equipment the wire lands in at each end is labeled for 75 °C conductors: Schneider Electric's terminations bulletin says to "follow the temperature rating identified on the equipment labeling instead of the rating of the lug itself". At 100 A or less, conduit wire otherwise reads the 60 °C column (NEC 110.14(C), as the same bulletin prints it); above 100 A it reads the 75 °C column either way. NM cable always reads the 60 °C column.

Enter values and click Calculate

Source: NFPA 70 (NEC) §240.6(A), §240.4(D), §210.20(A), Table 310.16

9 min read
Get the right breaker before you buy it. The breaker size calculator turns a load in amps into the correct circuit breaker and the minimum copper wire to go with it, using the rules electricians follow: the 125% factor for continuous loads, the standard breaker sizes in NEC 240.6(A), and the small-conductor limits in 240.4(D). Enter the load current, whether it runs three hours or more, and whether the breaker and lugs are marked 75 °C, and you get the breaker plus the wire gauge for NM cable and for conduit. For long runs where voltage drop matters, pair it with our wire distance calculator.
125 percent rule: a 20 A breaker for 1,500 W at 120 V continuous; 6 against 8 AWG at 50 A on 75 C terminations.

How to Size a Breaker in Three Steps

Start with the load, not the breaker. The calculator follows the same three steps an electrician uses, all from the National Electrical Code:

  1. Find the load current in amps. Read it off the nameplate, or convert watts to amps (watts ÷ volts). A 1,500 W heater on 120 V draws 12.5 A.
  2. Apply the 125% rule if the load is continuous. A load that runs three hours or more is sized at 125% per NEC 210.20(A), so 12.5 A becomes 15.6 A.
  3. Round up to the next standard breaker, then match the wire. NEC 240.6(A) lists the standard sizes (15, 20, 25, 30, 35, 40, 45, 50 A and up), so 15.6 A rounds up to a 20 A breaker on 12 AWG copper.

The breaker protects the wire, so the conductor always comes from the breaker rating, never from the load directly. The next two sections show the exact wire pairings and why continuous loads change the answer.

Breaker size to copper wire chart pairing 15 to 200 amp breakers with NM cable and marked 75 °C conduit wire gauges.
Minimum copper wire by breaker size. The 60 °C column (NM cable) first calls for a thicker gauge than the 75 °C column (THHN in conduit on terminations marked 75 °C) at 45 A. Of the rows drawn, the two differ at 50, 60, 100 and 200 A; NM cable is not made in the size 100 A or 200 A calls for. On terminations not marked 75 °C, conduit wire at 100 A or less reads the 60 °C column. Motors and A/C size separately under NEC 430/440.

Breaker Size to Copper Wire Size

Once you know the breaker, the minimum copper wire follows from NEC Table 310.16, and the column you read depends on the wiring and the terminations. NM-B cable (Romex) is held to the 60 °C column: Southwire's NM-B specification prints "ampacity limited to that for 60°C conductors" and lists the cable from 14 AWG to 2 AWG. THHN/THWN conductors in conduit read the 60 °C column too on a circuit of 100 A or less unless the breaker and lugs are marked 75 °C; above 100 A, or with that marking, they read the 75 °C column (NEC 110.14(C), as Schneider Electric's terminations bulletin prints it). Cited to NEC 334.80. The code text itself is not freely available to link; confirm the figure against the current edition or your authority having jurisdiction before acting. The 60 °C and 75 °C columns part at 45 A, so the table gives the NM-B size and both conduit readings:

BreakerNM-B cable (60 °C)THHN in conduit, not marked 75 °CTHHN in conduit, marked 75 °C
15 A14 AWG14 AWG14 AWG
20 A12 AWG12 AWG12 AWG
30 A10 AWG10 AWG10 AWG
40 A8 AWG8 AWG8 AWG
50 A6 AWG6 AWG8 AWG
60 A4 AWG4 AWG6 AWG
70 A4 AWG4 AWG4 AWG
80 A2 AWG3 AWG4 AWG
90 A2 AWG2 AWG3 AWG
100 ANot made*1 AWG3 AWG
110 ANot made*2 AWG2 AWG
125 ANot made*1 AWG1 AWG
150 ANot made*1/0 AWG1/0 AWG
175 ANot made*2/0 AWG2/0 AWG
200 ANot made*3/0 AWG3/0 AWG

*NM-B cable is not made in the size the 60 °C column calls for at these breakers (1 AWG and larger): large feeders and services use THHN or SER and should be sized by an electrician. Southwire's NM-B table lists no 3 AWG; the next size it lists is 2 AWG, rated 95 A at 60 °C, so the NM-B column shows 2 AWG at 80 A. For conduit wire this page reads the terminal rule by the circuit's rating (the 60 °C column at 100 A or less, the 75 °C column above); the wire distance and inverter cable calculators read it by the conductor's size. A long run can also force a thicker wire to hold voltage drop in check, which our guide to voltage drop explains. These figures assume copper, no more than three current-carrying conductors, and a 30 °C ambient.

Why Continuous Loads Need a Bigger Breaker

A breaker cannot carry its full rating around the clock. NEC 210.20(A) requires it to be rated for 125% of a continuous load, which is the same as saying a standard breaker only carries 80% of its rating for anything that runs three hours or more. That is why a 1,500 W heater at 12.5 A needs a 20 A breaker, not a 15 A one: 12 A is all a 15 A breaker will hold continuously. Cited to NEC 210.20(A). The code text itself is not freely available to link; confirm the figure against the current edition or your authority having jurisdiction before acting.

BreakerMax standard loadMax continuous load (3 hrs+)
15 A15 A12 A
20 A20 A16 A
30 A30 A24 A
40 A40 A32 A
50 A50 A40 A
60 A60 A48 A
100 A100 A80 A

Set the load type to continuous above and the calculator applies the 125% factor for you. Tallying every circuit for a whole panel or service is a separate job: our electrical load calculator handles dwelling demand by the NEC method.

What This Calculator Does Not Cover

This tool sizes general branch circuits and feeders: receptacles, lighting, heaters, ranges, and similar resistive or mixed loads. It does not size circuits for motors, air conditioners, heat pumps, or welders. Those loads draw a heavy starting surge and follow separate NEC rules: motors size from full-load amps by the percentages in NEC 430.52, and HVAC equipment uses the minimum circuit ampacity (MCA) and maximum overcurrent protection (MOCP) printed on the nameplate. Run a motor load through the general rule and you will undersize its breaker.

An appliance's own installation instructions set its circuit. GE's dryer owner's manual (Pub. No. 49-9996, models DBL333, DCL333, DVL223, NLL113 and NVL333), for example, prints under "Electrical Connection Information for Electric Dryers" that the dryer "must be connected to an individual branch circuit", with "208V or 240V installation 30 amps" and a "30A, 240V, 3 #10 AWG minimum copper conductor power cord". For its gas dryers the same manual prints a 120V supply protected by "a 15 or 20 amp circuit breaker or time-delay fuse". Wire such a circuit to those instructions.

Treat every result as a starting estimate, not a wiring permit. The figures assume copper conductors, no more than three current-carrying conductors in a run, and a 30 °C ambient; heat, conduit fill, and bundling all cut ampacity and can push you to a larger wire. Size and install real circuits with a licensed electrician, and confirm everything against the current NEC and your local Authority Having Jurisdiction (AHJ) before energizing.

Worked Examples

Sizing the Circuit for a 1,500 W Space Heater

Context

You are adding a 1,500 W plug-in space heater on a 120 V circuit, and it will run all evening, well over three hours, so it counts as a continuous load. What breaker and wire does it need?

Calculation

Current: 1,500 W ÷ 120 V = 12.5 A

Continuous, so size at 125%: 12.5 A × 1.25 = 15.6 A required

Next standard breaker ≥ 15.6 A: 20 A (a 15 A breaker only allows 12 A continuously)

Wire for a 20 A breaker: 12 AWG copper (both the 60 °C and 75 °C columns)

Interpretation

The heater needs a 20 A circuit with 12 AWG copper, not the 15 A / 14 AWG circuit its 12.5 A draw might suggest. The 125% continuous rule is what bumps it up a size. If you only know an appliance in watts, our amps draw calculator converts watts to amps first.

Takeaway

Any load that runs three hours or more (heaters, EV chargers) gets the 125% treatment, so set the load type before you pick a breaker. Distance is a separate check: a long run can force a thicker wire than the breaker alone calls for.

A 50 A Non-Continuous Load: NM Cable vs Conduit

Context

A non-continuous load draws 50 A. You will run the circuit from the panel out to the garage. What breaker does it need, and does the wire change if you use Romex versus THHN in conduit?

Calculation

Non-continuous, so no 125% factor: required current = 50 A

Next standard breaker ≥ 50 A: 50 A

NM (Romex) cable, 60 °C column: 6 AWG copper

THHN in conduit, terminations not marked 75 °C (the default), 60 °C column: 6 AWG copper

THHN in conduit, terminations marked 75 °C, 75 °C column: 8 AWG copper

Interpretation

Same 50 A breaker either way. The wire is 6 AWG for Romex, and 6 AWG for THHN in conduit unless the breaker and lugs are marked 75 °C, when 8 AWG in conduit is enough. NM cable is held to the 60 °C column, and so is conduit wire on a circuit of 100 A or less whose terminations are not marked for more. When in doubt, run the heavier 6 AWG.

Takeaway

The breaker protects the wire, so the wire must match the breaker and the wiring method, never the other way around. A motor circuit is the exception: it sizes by NEC 430.52, not this rule.

Frequently Asked Questions

Glossary

Overcurrent Protective Device (OCPD)

The breaker or fuse that opens a circuit when current exceeds its rating. NEC 240.6(A) lists the standard breaker sizes (15, 20, 25, 30, 35, 40, 45, 50, 60 A and up), and you always round up to the next standard size, never down. The OCPD exists to protect the wire, so its rating is tied to the conductor ampacity, not to the appliance plugged in.

Continuous Load

A load where the maximum current is expected to continue for three hours or more, per NEC Article 100. Continuous loads must be sized at 125% on both the breaker (210.20(A)) and the conductor (210.19(A)(1)). Electric heat, EV charging, and store lighting are continuous; a microwave or a hair dryer is not.

Ampacity

The maximum current a conductor can carry continuously without exceeding its temperature rating, from NEC Table 310.16. The same copper wire has different ampacities in the 60 °C, 75 °C, and 90 °C columns; the column you use depends on the cable type and the equipment terminations, which the calculator's terminations input sets for conduit wire. For breaker sizing, the calculator picks a wire whose ampacity in the column it reads is at least the breaker rating.

Small-Conductor Rule (NEC 240.4(D))

A code limit that caps the breaker on the thinnest conductors regardless of their table ampacity: 14 AWG copper at 15 A, 12 AWG at 20 A, and 10 AWG at 30 A. It exists because thin wires heat up fast under a fault. Encore Wire's wire size table prints the same caps with the footnote "Unless specifically permitted in 240.4(E) through (G)". This calculator always applies the caps, so it never pairs 12 AWG with a 25 A breaker even though its 75 °C ampacity is 25 A.

Wiring an off-grid system instead of a grid circuit? The inverter and battery side has its own overcurrent protection, and our battery size for inverter calculator helps you spec the bank that feeds it.

Two numbers decide a safe circuit: the breaker that protects the wire, and the wire that can carry the breaker. Get them in that order: size the breaker to the load, then size the wire to the breaker, never the reverse. The most common and most dangerous shortcut is swapping a tripping breaker for a bigger one without upsizing the wire, which strips out the very protection the breaker exists to provide. When the load is a motor, an air conditioner, or anything with a large startup surge, stop here and size it from the equipment nameplate or with a licensed electrician instead.

More Electrical calculators

Browse all electrical calculators: Motor FLA, wire sizing, voltage drop, load calculations, and transformer fusing based on NEC standards.

Last updated:

Written and maintained by Dan Dadovic, Commercial Director at Ezoic Inc. & PhD Candidate in Information Sciences. On the energy side, Dan has hands-on experience with residential solar panel installation, DIY battery bank construction, off-grid power systems, wind power, and EV ownership/driving, all from building, maintaining, and operating his own systems.

Disclaimer: Calculator results are estimates based on theoretical formulas. Actual performance varies with temperature, battery age, load patterns, and equipment condition. For critical electrical work, consult a licensed electrician.

Methodology reviewed by Doc. dr. sc. Danijel Jerković-Štil, Assistant Professor, FERIT Osijek.